アルゴマ・スチール(ASTL)2026年度第3四半期決算説明会:EAF(電炉)の立ち上げと第4四半期の出荷量見通し
アルゴマ・スチール・グループの2026年度第3四半期は、電炉(EAF)への移行や電力施設の停電に伴い出荷量が約144,500トンに減少した。調整後EBITDAはマイナス1,390万カナダドルとなったが、実質ベースでは改善傾向にある。厚板の出荷が総出荷量の約73%を占め、平均純売上単価は1,510カナダドルに上昇した。第4四半期は出荷量が25%〜35%増加し、EBITDAのさらなる大幅改善を見込む。リスク要因として、電炉の立ち上げペース、固定費の回収圧力、米国の50%関税が挙げられている。
主要なポイント
- アルゴマ・スチール・グループ(Algoma Steel Group Inc.)の2026年度第3四半期の出荷量は、電炉(EAF)への移行およびレイク・スペリオル・パワーの停電による生産制限に伴い、前年同期の419,000トン、前四半期の181,000トンから減少して約144,500トンとなりました。
- 調整後EBITDAはマイナス1,390万カナダドルとなり、2025年度第3四半期のマイナス8,710万カナダドルから改善しました。経営陣によると、稼働率調整額と第2四半期の4,500万カナダドルの保険金和解金を除く実質EBITDAは、出荷量が約20%減少したにもかかわらず、前四半期比で約1,900万カナダドル改善しました。
- 厚板の出荷量は105,000トンに達し、総出荷量の約73%を占めました。トン当たりの平均純売上単価は1,510カナダドルに上昇し、前年同期比で33.7%増、前四半期比で11%増となりました。
- レイク・スペリオル・パワーは9月30日に完全な発電能力を復旧しました。電炉第2号機は10月9日に初の商用生産を達成し、現在は通常の生産スケジュールに組み込まれています。
- 経営陣は、第4四半期の出荷量が第3四半期比で25%〜35%増加し、出荷時期は11月と12月に偏ると予想しています。また、稼働率調整額を除く実質EBITDAの着実な大幅改善も見込んでいます。
- 2027年度について、経営陣は現在、電炉の立ち上げペース次第で、平均生産量を約120万トン、期末ランレートを150万〜160万トンと予想しています。
主要財務データ
| 指標 | 2026年度第3四半期 | 前年同期・前四半期比較および変動要因 |
|---|---|---|
| 鋼材出荷量 | 144,500トン | 2025年度第3四半期は419,000トン、2026年度第2四半期は181,000トン |
| 連結売上高 | 2億4,940万カナダドル | 2025年度第3四半期は5億2,390万カナダドル |
| 鋼材売上高 | 2億1,820万カナダドル | 出荷量の減少は、販売価格の上昇および厚板構成比の拡大により一部相殺 |
| 平均純売上単価 | 1トン当たり1,510カナダドル | 前年同期の1,129カナダドルから33.7%上昇、第2四半期の1,361カナダドルから上昇 |
| 販売トン当たりコスト | 1,492カナダドル | 前年同期は1,282カナダドル、第2四半期は1,411カナダドル。5,310万カナダドルの設備稼働率関連コストを除く |
| 直接関税コスト | 1,810万カナダドル | 米国向け出荷量が前年同期比83%減少したため、前年同期の8,970万カナダドルから減少 |
| 調整後EBITDA | マイナス1,390万カナダドル | マージンはマイナス5.6%(前年同期はマイナス8,710万カナダドル、マージンマイナス16.6%) |
| 稼働率調整額を除く調整後EBITDA | 約マイナス6,700万カナダドル | 出荷量が約3分の1に減少したものの、前年同期比で約2,000万カナダドル改善 |
| 営業活動によるキャッシュ・フロー | 7,860万カナダドル | 第2四半期の7,940万カナダドルの使用から増加。1億6,390万カナダドルの税還付と在庫減少が寄与 |
| 設備投資額 | 6,770万カナダドル | 電炉第2号機の建設費および交換用タービンの手付金を含む |
| 四半期末現金同等物 | 1億5,240万カナダドル | 利用可能な流動性総額は約4億2,800万カナダドル |
事業および業績の動向
厚板は引き続きアルゴマ・スチールの最大製品カテゴリーとなりました。出荷量は前年同期を上回る計105,000トンとなり、総出荷量の約73%を占めました。停電および計画的な製鉄所メンテナンスの影響で、厚板出荷量は過去最高だった第2四半期の125,000トンからは減少したものの、経営陣はインフラ、建設、防衛分野の顧客からの堅調な需要を挙げています。
8月17日に発生したレイク・スペリオル・パワーのタービン1基の故障により、アルゴマ・スチールは8月29日まで電炉の生産を停止しました。9月30日に交換用タービンが試運転を完了して稼働し、発電能力が完全に復旧しました。同社はさらに、製鋼作業を停止することなく第4四半期中にリース契約のタービンを設置し、新取得のタービンを予備機として確保する計画です。
電炉第2号機は四半期末までにファーストアーク試験を完了し、10月9日に初の商用鋼材を生産しました。経営陣によると、設備やスクラップ供給による大幅な立ち上げ遅延は発生していません。主な制限要因は、2基の炉間でのアーク交互運用を含む操業上の習熟度です。
同社はカナダ中心の「プレート・ファースト(厚板優先)」戦略を引き続き推進しています。カナダ産鋼材に対する米国通商拡大法232条に基づく50%の関税は維持されているものの、米国向け出荷の減少に伴い直接関税コストは1,810万カナダドルに減少しました。経営陣は、電炉生産の拡大および市場環境の好転に伴い、第4四半期から2027年にかけてコイル(鋼帯)販売が増加すると見込んでいます。
業績見通し(ガイダンス)
経営陣は、2026年度第4四半期の出荷量が第3四半期比で約25%〜35%増加すると予想しています。電炉第2号機の立ち上げに伴い、生産および出荷は11月と12月に偏る見込みです。
また、同社は稼働率調整の恩恵を除いた実質EBITDAが大幅に改善すると見込んでいます。経営陣は第4四半期の調整後EBITDAへの稼働率調整額の加戻し(バック)を見込んでいませんが、生産規模拡大の過程で移行コストおよび固定費の未吸収分は引き続き発生します。
2027年度について、経営陣は現在、平均生産量を約120万トン、期末ランレートを150万〜160万トンと推計しています。十分な電力が確保され、2炉のアーク交互運用を行えば、最終的には180万〜190万トンのランレートに達する可能性があるとしていますが、その時期については不確実であると強調しました。
リスクと重点分野
- 2基の電炉の立ち上げペースは、引き続き操業上の習熟および設備稼働率の向上に依存しています。
- 生産量の減少が引き続き固定費の回収を圧迫しています。2027年度の立ち上げペースにおける生産量でも、経営陣は同社の「スクラップ加算」コスト指標が、以前掲げた220〜225カナダドルの水準を上回る推移を見込んでいます。
- 米国通商拡大法232条に基づく50%の関税は米国向け出荷の制約となっており、同社のカナダ国内顧客へのシフトを裏付けています。
- レイク・スペリオル・パワーの停電は予期せぬものでした。アルゴマ・スチールはタービンの冗長性を備えるとともに、早期故障に関連する保険金を請求する計画です。
- 同社は電炉の立ち上げを支えるため、暦年末にかけて原材料の運転資本を一定程度積み増す見込みです。
- アルゴマ・スチールは、関税環境の影響を受けた供給契約に関する法的手続きへの対応を継続しています。また、四半期末後にハーバーヒル・コーク(Haverhill Coke)との間で非公開の和解契約を締結しました。
アナリスト質疑応答の要点
経営陣は、設備やスクラップ調達に関する重大な問題なく電炉の立ち上げが進んでいると述べました。1号機の設置で得た教訓を活かしているため、2号機は1号機よりも迅速に立ち上がっています。
カナダ国内の需要について、経営陣は「バイ・カナディアン(カナダ製品優先購入)」政策が購買に影響を与え始めていると述べました。既存顧客からの注文が増加しているほか、従来アルゴマ・スチールから購入していなかった顧客も購入を開始しています。また同社は、提案中の大形形鋼圧延工場(ビームミル)を含む事業多角化プロジェクトに対する政府支援の可能性について協議を進めています。
経営陣は、今後のコスト改善の最大の推進力として生産出荷量を挙げました。稼働率の上昇に伴いコストは低下する見込みで、2028年初めには追加の電力容量がさらなる改善を後押しすると見込まれています。
交換用タービンの見込総費用は約3,500万米ドルです。そのうち約25%が第3四半期の設備投資に反映され、同社は残額を4年間にわたって調達(ファイナンス)する予定です。
四半期末後、アルゴマ・スチールはさらに3,500万カナダドルの法人税還付と、2024年のユーティリティ・コリドー(配管・配線用洞道)崩壊事故に関連する未受領の保険金4,500万カナダドルを受領しました。ハーバーヒル・コークとの非公開の和解も第4四半期のキャッシュ・フローに影響を与える見込みです。
決算説明会 文字起こし全文
決算説明会の完全なトランスクリプト
経営陣による説明
Operator
Greetings, and welcome to the Algoma Steel Group Inc. Third Quarter 2026 Earnings Call. [Operator Instructions] As a reminder, this conference is being recorded.
It is now my pleasure to introduce your host, Laura Devoni, VP of Human Resources and Corporate Affairs. You may begin.
Laura Devoni
Good morning, everyone, and welcome to Algoma Steel Group Inc.'s Third Quarter 2026 Earnings Conference Call. My name is Laura Devoni, Vice President of Human Resources and Corporate Affairs, and I will be moderating today's call. Leading the prepared remarks are Rajat Marwah, our Chief Executive Officer; and Michael Moraca, our Chief Financial Officer.
As a reminder, this call is being recorded and will be made available for replay later today in the Investors section of Algoma Steel's corporate website at ir.algoma.com.
I would like to remind you that comments made on today's call may contain forward-looking statements within the meaning of applicable securities laws, which involve assumptions and inherent risks and uncertainties. Actual results may differ materially from statements made today.
In addition, our financial statements are prepared in accordance with IFRS, which differs from U.S. GAAP, and our discussion today includes references to certain non-IFRS financial measures. Reconciliations of these measures to the most direct comparable IFRS measures are included in our press release, MD&A and earnings presentation. Last evening, we posted an earnings presentation to accompany today's prepared remarks. The slides for today's call can be found in the Investors section of our corporate website.
With that in mind, I would ask everyone on today's call to read the legal disclaimers on Slide 2 of the accompanying earnings presentation and to also refer to the risks and assumptions outlined in Algoma Steel's third quarter 2026 Management's Discussion and Analysis.
Please note that our financial statements are prepared using the U.S. dollar as our functional currency and the Canadian dollar as our presentation currency. Please also note that amounts referred to on today's call are in Canadian dollars unless otherwise noted. Following our prepared remarks, we will conduct a question-and-answer session. I will now turn the call over to our Chief Executive Officer, Rajat.
Rajat Marwah
Thank you, Laura, and good morning, everyone. Thank you for joining us to discuss our third quarter 2026 results. As always, I want to begin with safety. This quarter asked a lot of our people. In a matter of weeks, our teams restarted the melt shop after a power disruption, commissioned a replacement turbine at the Lake Superior Power plant and brought EAF Unit Two to first arc. Sending every employee home safely every day is just as important to us as any of those milestones. I'm proud of the discipline our teams showed through a demanding quarter.
Our results for the third quarter came in line with the guidance we provided earlier this month, and our underlying performance improved again. Volumes reached a low point of our transition as we completed the planned tie-in work for EAF Unit Two and worked through the outage at Lake Superior Power.
Before I get into the details, I want to highlight 3 key themes. First, our results. We shipped approximately 145,000 tons and delivered adjusted EBITDA within our guidance range at negative $14 million. Excluding the capacity utilization adjustment and last quarter's insurance settlement, adjusted EBITDA improved by approximately $19 million from the second quarter, our second consecutive quarter of underlying improvement, delivered on lower volume, which Mike will walk you through shortly.
Second, plate performance. We shipped 105,000 tons of plate, approximately 73% of total shipments and more than we shipped in the third quarter of last year. Average net sales realization rose to $1,510 per ton, up 11% from the second quarter on high steel prices. As Canada's only producer of discrete plate, we continue to see healthy demand for infrastructure, construction and defense customers. Plate volume moderated from our record 125,000 tons in the second quarter, reflecting the outage and planned plate mill maintenance.
Third, the transformation. We restored full generating capability at Lake Superior Power on September 30. And prior to quarter end, we completed first arc testing at EAF Unit Two. On October 9, we achieved our first commercial production of steel from the new EAF, a major milestone for Algoma and the result of years of disciplined execution by our employees and contractors. EAF Unit Two is now ramping and part of our regular production schedule. Our focus now turns to ramping the combined EAF platform to higher capacity.
Let me expand on the outage because it shaped much of what we saw during the quarter. On August 17, 1 of the 2 turbines at Lake Superior Power detected an abnormal condition and was automatically taken off. The remaining turbine was not affected. LSP supplies electricity to our melt shop, so we temporarily suspended EAF production to address this.
We quickly worked with the Independent Electricity System Operator on interim operating arrangements and restarted the EAF on August 29. Since the restart, those arrangements supported sustained production, including during planned work on the provincial electricity system.
On September 30, we commissioned a newly acquired replacement turbine, restoring full generating capability at LSP. I want to thank the IESO and Hydro One for their support through this period. Our actions now leave us in a stronger position. We have exercised our option under our existing service agreement with GE to bring a leased turbine into service while the affected turbine is repaired. We expect installation to be completed in the fourth quarter, and we do not expect it to interrupt steelmaking operations.
Once the leased turbine is in place, the newly acquired turbine will serve as a ready spare, adding equipment redundancy and strengthening the reliability of our power system. After repairs to the affected turbine are complete, we expect the additional generating equipment to give us further operational flexibility and the potential to expand power generating capacity in the future. We use the downtime to pull forward planned maintenance and to advance commissioning work of our second EAF.
On the broader market environment, steel prices moved in our favor in this quarter for both plate and coil products. Plate remains the core of our mix, where we hold a unique market position. Canadian coil pricing has also improved, and we expect to increase our coil sales through the fourth quarter and into 2027 as we ramp EAF production and as market opportunities allow.
Direct tariff costs fell to $18 million in the quarter, down from $90 million a year ago as U.S. shipment volumes declined by 83% from the prior year quarter. The 50% U.S. Section 232 tariff on steel imports from Canada remains in place. These conditions continue to reinforce our Canada-centric Plate-First strategy, and we are running the business for the market as it stands today.
On the policy front, I want to recognize the federal and the Ontario government for last week's announcement to protect Canada and Ontario steel industry. The measure creates a new joint steel action fund to help the industry diversify production towards the steel products Canada will need, prioritize Canadian steel in public procurement through the Buy Canadian and Buy Ontario policies, strengthen enforcement against unfair traded imports and establish a joint Canada, Ontario steel task force. Diversification is central to our own strategy.
Our transition to electric arc furnace steelmaking and our Canada-centric Plate-First mix are about supplying more of the steel Canada needs from Canadian mills. Together, they strengthen the domestic market, our Plate-First strategy depends on, particularly in infrastructure and defense. We look forward to continuing work with both levels of government on our diversification initiatives.
We are thankful for that continued support as we finish this transition and build a stronger, more sustainable Canadian steel industry.
I will now turn the call over to Mike for a closer look at the financials. Mike?
Michael Moraca
Thanks, Rajat. Good morning, everyone. As a reminder, all numbers are expressed in Canadian dollars unless otherwise noted. I will start out with a brief note on currency. The Canadian dollar ended the quarter at approximately $1.42 per U.S. dollar, essentially unchanged from June 30. Our foreign exchange loss in the quarter of $10 million reflects exchange rate movements within the quarter on our Canadian dollar-denominated monetary assets and liabilities.
Comparisons between the third quarter of 2026 and the third quarter of 2025 were significantly impacted by our transition to EAF steelmaking. In the prior year quarter, the company was producing steel through its legacy blast furnace operations, which were permanently halted on January 18, 2026. In the third quarter of 2026, all liquid steel production was sourced from Unit 1 of our EAF with production paused from August 17 to August 29 during the LSP outage. In addition, the prior year quarter included a noncash impairment loss of $503.4 million.
Now on to the results. We shipped approximately 144,500 tons compared to 419,000 tons in the prior year quarter and 181,000 tons in the second quarter. Volumes moved lower, reflecting the accelerated transition to EAF-only steelmaking due to the impact of U.S. Section 232 tariffs on export sales and the LSP outage. Shipments were in line with our October 1 guidance of approximately 145,000 tons. Consolidated revenue was $249.4 million compared to $523.9 million in the prior year quarter, with steel revenue of $218.2 million.
Average net sales realizations were $1,510 per ton, up 33.7% from $1,129 per ton in the prior year quarter and up from $1,361 per ton in the second quarter, reflecting higher steel prices and a greater share of plate in our mix, partly offset by a lower proportion of our premium plate grades during the outage.
Cost per ton of steel products sold was $1,492 per ton compared to $1,282 per ton in the prior year quarter and $1,411 per ton in the second quarter, primarily reflecting lower fixed cost absorption at reduced production volumes and a higher proportion of plate in our shipments. I want to highlight that this metric excludes $53.1 million related to capacity utilization costs.
Direct tariff costs for the quarter were $18.1 million, down from $89.7 million in the prior year quarter, reflecting the substantial decline in U.S. bound shipments. Adjusted EBITDA for the quarter was a loss of $13.9 million, representing an adjusted EBITDA margin of negative 5.6%. This compares to an adjusted EBITDA loss of $87.1 million in the prior year quarter, which represented a margin of negative 16.6%, an improvement of $73.2 million. Second quarter adjusted EBITDA of $13.8 million included a $45 million insurance settlement, which we'll come back to.
Excluding the capacity utilization adjustment, adjusted EBITDA was a loss of approximately $67 million, an improvement of approximately $20 million versus the prior year quarter on about 1/3 of the volume. When comparing to the prior quarter, when you exclude the capacity utilization adjustment from each quarter and the $45 million insurance settlement from the second quarter, results improved by approximately $19 million on approximately 20% lower volume. This is the second consecutive quarter of underlying improvement and is consistent with what we communicated in July.
Turning to cash flow and liquidity. Operating activities generated $78.6 million of cash in the quarter compared to a cash used of $79.4 million in the second quarter. The improvement largely came from a significant release of working capital. That included $163.9 million of income tax refunds and a further reduction in inventories.
Subsequent to quarter end, we received an additional $35 million of income tax recovery, representing the balance of the refunds from carrying back our 2025 losses. We also received the outstanding $45 million in insurance proceeds that finalized and closed the claim from the 2024 utility corridor collapse.
Capital expenditures were $67.7 million, which includes construction spending on EAF Unit Two and the down payment on the replacement turbine for which we are pursuing financing over a 4-year term. During the quarter, we received $124.5 million of advances under the LETL facilities, and we used cash proceeds mentioned above to pay down our revolving credit facility, which was essentially undrawn at quarter end.
We ended the quarter with $152.4 million of cash, $232.5 million of unused availability under our revolving credit facility and $43.5 million available to draw under the LETL facilities. Total available liquidity at quarter end was approximately $428 million.
Looking ahead at the fourth quarter, from a volume perspective, we expect that the third quarter was the low point of the transition. With power restored and both EAF units now in our production schedule, we expect fourth quarter shipments to increase by approximately 25% to 35% versus the third quarter, with volumes weighted towards November and December as we ramp our second EAF unit. We expect a substantial improvement in our underlying EBITDA performance, excluding any benefit of the capacity utilization adjustment.
Finally, on legal matters, subsequent to quarter end, we reached a negotiated settlement with Haverhill Coke resolving the dispute related to historical coke supply arrangements. The terms of the settlement are confidential. As previously disclosed, we are continuing to respond to other legal proceedings in connection with certain supply agreements affected by the extraordinary and unforeseen tariff environment. We're not in a position to comment further on this at this time.
I'd now like to turn the call back over to Rajat for closing comments.
Rajat Marwah
Thanks, Mike. The third quarter tested this team and the team delivered. With power restored and both EAF units now in our production schedule, we believe the toughest part of our transition is behind us. I want to leave you with 3 takeaways.
First, our underlying results improved for a second consecutive quarter, and we delivered that improvement on lower volume. Plate remained the core of our mix and pricing moved in our favor.
Second, full generating capability at LSP is restored. And EAF Unit Two is now ramping and part of our regular production schedule. Our focus now is ramping both units and eliminating the remaining transition costs. We entered the fourth quarter with a strong price environment and more production capacity coming online.
Third, our position remains clear as Canada's only producer of discrete plate. Demand across infrastructure, construction and defense end market is healthy. We believe that once fully ramped, our EAF platform will give us a structural cost and carbon advantage across market cycles.
I want to thank our employees for their work through a demanding quarter, our customers for their trust and the federal and the Ontario government for their continued partnership. We look forward to updating you on the ramp-up of the EAF when we report our fourth quarter and full year results.
Thank you for your continued interest in Algoma Steel. At this point, we are happy to take your questions. Operator, please provide the instructions for the Q&A session.
Operator
[Operator Instructions] The first question is from Katja Jancic from BMO Capital Markets.
質疑応答
Katja Jancic
Maybe starting on the volume side. So you mentioned 4Q up 25% to 35%. But then when we look into next year, can you talk a bit about how you're thinking about ramping the 2 furnaces? Or how much volume you think you can produce next year?
Rajat Marwah
The ramp has started and the ramp is going well. And when you're running both the furnaces, you have to learn how to run with both of them as we are not arcing simultaneously. It's being arc alternatively. So that learning is happening right now. Our expectation is that next year, we'll continue to ramp.
And our production by end of the year should be at an average of anywhere from 1.5 million to 1.6 million tons by end of the year. But for the average for the year, we are expecting as we see it today because we are still ramping and seeing how it goes, it could be around 1.2 million.
Katja Jancic
And then with prices in Canada on the sheet side have improved. But I guess, in part because there was not a lot of shipments from your side. So are there concerns that with you ramping up that, that could impact pricing? Or is the market strong enough to support the incremental sheet that is coming to the market?
Rajat Marwah
Yes. The market pricing changes that's been happening has various factors affecting it. Definitely, there's production that's -- the capacity utilization at different mills have been different.
The trade between U.S., Canada that's happening, the measures that the government have taken on Buy Canadian and the restriction on imports coming in based on TRQs put in place. So there are various factors that are coming into play and the market pricing really depends on how the demand supply works.
We've been quite disciplined as we grow. We have our customers here who we've been working with for a long time, and we'll be getting into those markets.
And the other thing I'll point out is that we've been -- most of the production that we've -- most of the shipments that we've had on the sheet side was primarily in the U.S., which has substantially, substantially come down. So we expect the market to balance out as it balances out, and we've been quite mindful of it and quite disciplined.
Operator
The next question is from Ian Gillies from Stifel.
Ian Gillies
I wanted to start with the Canadian government response from last week and the dollars being provided. I was hoping you could maybe spend a bit of time outlining the projects where you think funds would be a good fit and how you think funds coming into your business would fit well within the capital stack because there's so many different types of debt in there right now.
Rajat Marwah
So the government have been announcing a lot of support for some time. And the last one that they've announced, which is pretty positive for the steel industry is focused on diversification, on products that can be produced, which Canada needs. And we've been looking into diversification ourselves.
Our beam mill, the economics and the rationale around the beam mill has not changed, and we are working with them actively to find out the right program under which it makes sense for us, for Algoma, for all its stakeholders. So I can share that much as of now. There's a lot of discussions that's happening on that front, and we are working through it.
Ian Gillies
Okay. Maybe switching gears on the demand side. I mean, you've noted nation building, infrastructure-related projects. Are there -- have you seen much in the way of tangible contracts? Or like are you bidding into much work at this point that would suggest they are following this Buy Canadian procedure because it is a bit newer, and we're still just looking for signals on that.
Rajat Marwah
Yes, you're right. It's newer. It's taking its time to get through the organizations, but we've seen movement that's happening, and we've seen orders that are coming in. And when you say substantial, there are -- from plate perspective, there are various projects that run from infrastructure and defense perspective, and we see us being participating in a lot of them. And we are also seeing along with the demand that's coming here, the Buy Canadian policies are helping a lot as well. We're seeing customers who have not usually bought from us are buying and even customers who have bought from us are buying more. So we are seeing that activity happening from that front. And I think it will continue. It will grow as more and more of these procurement contracts come to an end where they can be awarded. So we are seeing activities and that's increasing, and it's encouraging as well.
Ian Gillies
Okay. And following on the last set of questions and around the ramp of the EAF. Is it all due to learning and figuring out the facilities? Or is there any issues or have you had any issues yet to date in scrap procurement to get the facility up to a higher utilization rate?
Rajat Marwah
No, scrap has been good. Procurement has not been issues. I think it's the learning curve that you have when you're ramping up. And the last outage that happened because of the power issue did not help while we are ramping up because it creates a lot of other issues around it. So it's only learning. The equipment has performed well.
The second EAF unit that came online has been ramping way, way faster because we learned a lot on the first unit, which took us longer. And the second one is, I mean, tremendously better. So it will help. And then comes the learning curve where you are learning how to flip between the 2 when you're near arcing. And it's just that learning curve that helps you to grow. We've not seen any significant issues as such from equipment or supply perspective.
Ian Gillies
Okay. And then I suppose the follow-on is if there's a demand signal next year that would require you to produce more than the 1.2 million to 1.3 million that you mentioned, do you think you have enough flexibility embedded in the system that you could meet that? I know it's a lot to ask, but just curious on that front.
Rajat Marwah
You're right. It's a lot at this time. We are ramping up. I feel that if the ramp-up proceeds and the learning curve quickens, there is definitely possibilities of getting higher. When you look at the capacity perspective, with the power that we have available and alternate arcing, we could be as high as 1.8 million, 1.9 million tons run rate, and we are working through it.
And it's a little too early to say whether we will be there next year and how soon we'll be there next year. I know we will be there probably by end of next year, but it's -- it's difficult to say right now how soon we'll be there and as we are ramping up. And I'll provide more color in the next call definitely on how we are doing it.
Operator
The next question is from James McGarragle from RBC Capital Markets.
James McGarragle
And just a housekeeping one. Did you mention that you're expecting production to exit Q4 of '27 at around 1.5 million to 1.6 million? Or would that exit at 1.2 million tons for the Q4 '27?
Rajat Marwah
Yes. The exit was at 1.5 million, 1.6 million. That's the exit for next year.
James McGarragle
Appreciate that. And can you just give us an update on how you're thinking about your cost base in terms of that level of production? I know you initially talked about cost per scrap plus 225. But within that level of production, how would you be thinking about your cost base at 1.5 million, 1.6 million tons of production per year?
Michael Moraca
Yes. James, I think when you look at the cost side, the scrap plus number that you were referencing was when we have greater capacity, which we expect to have early '28 with the additional power that will be available to our site. Next year, through the ramp-up, we expect to have that directionally higher from 220 or 225 at this point.
James McGarragle
And then the step down in '28 when the new power comes on more in line with those original targets?
Michael Moraca
Yes. I mean the volume is really the biggest driver. So as we increase volume even from where we're at now, the cost structure is going to improve, and that's what we're really focused here is driving down the costs, improving the productivity at the units.
James McGarragle
Okay. And then in terms of the capacity utilization charge, I know at the beginning of the year, we talked about that going down literally. But obviously, the outage, I'm sure in Q3 impacted that. So can you just talk about the updated cadence and how you expect that utilization charge to evolve over the upcoming couple of quarters?
Michael Moraca
Yes. I think that in quarter 3, we still had higher than we would have expected with the outage we had. But our view on this is unchanged. We do not expect to have an add-back to EBITDA in Q4. We're driving that down. That said, we're still on the ramp-up curve and the costs that are in the business today support much higher volumes, which is why we're very focused on the improvement on the ramp-up curve.
So we don't expect to have an add-back to EBITDA, albeit we're still on the ramp-up curve, and we expect to improve our cost structure as more volume is produced.
James McGarragle
Okay. And then just one final one for me on the CapEx related to the turbine. Can you just talk to help us quantify that amount just when we're thinking about modeling CapEx for Q4 potentially into early 2027. And was there any structural implications here? Does this potentially suggest the LSP facility was undercapitalized? Any potential for further unplanned outages as we look into next year? Or this kind of truly like a one-off situation? Any color you can provide around that?
Michael Moraca
Yes, sure. Look, the outage at Lake Superior was unplanned. We had a premature failure of one of our turbines -- we have the ability also to hopefully get some insurance proceeds because of that failure. So we'll be working on those as we adjudicate through the process. We really think that bringing the third turbine is the right move here from a redundancy perspective.
It also mitigated further downtime that we might have had at the LSP outage during the previous quarter and bringing that third turbine into the mix provides us not only additional redundancy, but opportunities in the future if we can generate more power depending on the market conditions in the power environment here in Ontario.
So we think it's a prudent move. These are not losing value. The turbines are very, very hard to get. We were fortuitous to be able to have access to this turbine. And we're excited that we have that redundancy now.
From a monetary perspective, in the quarter, Q3, the down payment flowed through to capital, which you would see in the capital line, that's about 25% of the cost of the turbine. And the all-in cost for the turbine is approximately USD 35 million, which we are expecting the balance to be financed over a 4-year period.
Operator
The next question is from Albert Realini from Jefferies.
Albert Realini
So I think in the second quarter, the guide was 10% to 20% lower shipments as a result of some of the planned maintenance. So 3Q shipments came in just around the top end of that 20% lower, but that was obviously before the LSP outage.
So I guess I just wanted to see if you were able to fully bring forward all of that maintenance during the outage or have maybe some been deferred into Q4 or maybe into 1Q '27 during a seasonally weak period?
Michael Moraca
Yes. We were able to do quite a bit of the tie-in work during that outage over the 17th to 29th, where we're down in August. We were able to get some additional shipments out through the quarter as well, which flexes through our inventory, which is supporting the shipment number in the quarter versus the full expectation of that outage.
So we'll have slightly higher production as well in Q4, which will support some of the inventory that we have, but that was how we managed the quarter.
Albert Realini
Okay. Great. And then just on a follow-up, there's maybe a lot of moving parts on the balance sheet. Just maybe you can give us a high-level expectation in the fourth quarter, maybe how some of the working capital items are looking. Any of the excess income tax refunds, any excess receipt of that insurance payment?
And then I understand the SunCoke settlement is confidential, but I think they maybe had mentioned $70 million of working capital impacts as a result of the dispute. So anything to call out there? Maybe if not the amount, anything in terms of what you're expecting on a timing of potential outflow in fourth quarter into sometime next year?
Michael Moraca
Yes, sure. I think I won't comment specifically on the amount, although their view of working capital, obviously, is different than how the impact of this may flow through. For us, we do have the balance of the income tax receipts that have come in post quarter.
And we will have some impact from the settlement, which will flow in the quarter as well. So those are really the exogenous items that are on cash flow. From a working capital perspective, we will build a little bit of raw material working capital as we get closer to the end of the calendar year to support the ramp-up at the EAF.
Operator
There are no further questions at this time. I would like to turn the floor back over to Laura Devoni for closing comments.
Laura Devoni
Thank you again for your participation in our third quarter 2026 earnings conference call and your continued interest in Algoma Steel. We look forward to updating you on our results and progress when we report our fourth quarter and full year results.
Operator
This concludes today's teleconference. You may disconnect your lines at this time. Thank you for your participation.
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